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Customized Precision Through-type Industrial Cleaning And Drying Production Line Equipment

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Customized Precision Through-type Industrial Cleaning And Drying Production Line Equipment

Name: Customized Precision Throughtype Industrial Cleaning And Drying Production Line Equipment
Brand: Starpower
Price: 1 USD

Wholesale Customized Precision Through-type Industrial Cleaning And Drying Production Line Equipment from china suppliers

Brand Name : Starpower

Model Number : KR-0876RTZ automatic ultrasonic cleaning machine

Certification : ISO9004, ISO9001

Place of Origin : China

MOQ : 1set

Price : Negotiate a price

Payment Terms : L/C, D/A, D/P, T/T, Western Union, MoneyGram

Supply Ability : 1set

Delivery Time : 1-2 month

Packaging Details : wooden case

supply voltage : 380V ±10% 50HZ

Loading height : 850mm Distance from the floor

Conveyor belt conveying speed : V=0. 5~3.0m/min ( Infinitely adjustable)

Carrying capacity of conveyor belt : ≥50kg/m²

Cleaning machine inlet and outlet size : Width500mm, height 330mm (the distance from the mesh belt to the nozzle is about 300mm)

Cleaning pressure : P≥350Kpa

power : 40KW

External dimensions of equipment (host) : L4500*W1800*H2600 MM

Material : Stainless Steel

Features : Automatic, High Efficiency

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Customized precision through-type industrial cleaning and drying production line equipment

Working process:

Loading → Aerated pickling and rust removal → Ultrasonic chemical cleaning → Ultrasonic chemical cleaning → Ultrasonic water cleaning → Ultrasonic water cleaning + dehydration → Hot air drying → Hot air drying → Unloading.

The precision through-type industrial cleaning and drying production line equipment usually operates in the following steps:
1. Loading stage
The front end of the equipment is usually equipped with an automatic loading device or a manually assisted loading area. The workpieces to be cleaned and dried are placed on a specific conveying mechanism and are ready to enter the cleaning and drying process. For example, for small workpieces, a conveyor belt can be used for loading; for large workpieces, lifting equipment may be used to place them on the conveying track.
2. Cleaning stage
Pre-cleaning: The workpiece first enters the pre-cleaning area. Here, most of the dust, impurities and loose dirt on the surface of the workpiece are initially removed by means of spraying, soaking or ultrasonic cleaning. For example, a high-pressure spraying system is used to spray the cleaning liquid onto the workpiece surface at a certain pressure and angle to wash away loose dirt.
Main cleaning: After pre-cleaning, the workpiece enters the main cleaning area. Here, a more powerful cleaning method may be adopted, such as a combination of ultrasonic cleaning and spraying cleaning. Ultrasonic waves generate tiny bubbles in the cleaning liquid. When these bubbles burst, they release powerful energy, which can penetrate deep into the fine pores and complex structures of the workpiece and effectively remove stubborn oil stains, rust and other dirt. At the same time, the spraying system continuously rinses the workpiece to ensure a more thorough cleaning effect.
Rinsing: After the main cleaning is completed, the workpiece enters the rinsing area. Here, clean water or a specific rinsing liquid is used to rinse the workpiece to remove residual cleaning liquid and dirt to ensure the cleanliness of the workpiece surface. For example, multi-stage rinsing is adopted to gradually improve the cleanliness of the rinsing water to ensure that there are no residual impurities on the workpiece surface when it leaves the cleaning area.

3. Drying stage
Preliminary drying: The cleaned workpiece enters the first stage of the drying area. Usually, hot air is used to initially dry most of the moisture on the workpiece surface. The hot air blower blows the heated air towards the workpiece to accelerate the evaporation of moisture. For example, set an appropriate wind speed and temperature to ensure that the surface moisture is quickly removed without damaging the workpiece.
Deep drying: After preliminary drying, the workpiece enters the deep drying area. Here, higher temperature hot air, infrared heating or other advanced drying technologies may be used to deeply dry the workpiece to ensure that the moisture inside the workpiece can also be completely removed. For example, infrared heating can quickly penetrate the workpiece surface and make the internal moisture heat up and evaporate, thereby achieving deep drying.
Cooling: After deep drying is completed, the workpiece may need to be cooled to prevent damage due to excessive temperature during subsequent processing. The temperature can be reduced by natural cooling or forced air cooling to make it reach an appropriate working temperature or storage temperature.
4. Unloading stage
The dried and cooled workpiece is conveyed to the unloading area through the conveying mechanism. An automatic unloading device can be used to neatly collect the workpieces, or manual handling and storage can be performed. For example, in the case of mass production, an automated robotic arm can be used to remove the workpiece from the conveyor belt and place it in a specific container or shelf.

During the entire operation process, the precision through-type industrial cleaning and drying production line equipment is usually monitored and adjusted by an advanced control system to ensure that the parameters of each link (such as cleaning liquid temperature, pressure, drying temperature, conveying speed, etc.) are stable within the set range to ensure the efficient and stable operation of the equipment and the cleaning and drying quality. At the same time, the equipment may also be equipped with safety protection devices such as emergency stop buttons and sensors to ensure the safety of operators.

Customized Precision Through-type Industrial Cleaning And Drying Production Line Equipment

Equipment Parameters:

Tank Body Structure	Internal effective size	Inner tank size: L2600×W1400×H500mm Approximate overall size: L2850W1650H750mm (subject to the actual size)
	Heating method	Electric heating 12KW
	Material	The inner tank adopts "SUS304" 2.5mm Zhangjiagang Posco stainless steel plate. The non-radiating surface adopts SUS304 T = 2.0mm, and the outer door panel adopts 1.0mm stainless steel.
	Outer frame of the cleaning tank	It is fabricated by welding stainless steel 40401.5 square tubes, with a sturdy and durable structure.
	Structure	The ultrasonic transducers are adhered to the bottom of the tank (bottom vibration type), and four corner wheels are configured at the bottom.
	Ultrasonic transducer	Adopt imported wafer transducers of "HESEN" brand and imported bonding technology. The total number of ultrasonic transducers is 200, with a frequency of 28KHZ and 60W each.
	Total ultrasonic power	12KW
	Time control	It is built-in in the generator and the time is adjustable from 0 to 999 minutes.
Power supply system	Ultrasonic generator	The generator adopts 4 sets of internationally leading IGBT modules and power tubes for control to ensure strong and stable output power. Xiantai's unique sweeping frequency technology ensures no dead corners in cleaning. It has functions such as continuously adjustable power, sweeping frequency, timing adjustment, start/stop, etc.
Power supply system	Component part	All are imported high-quality components.
Other		Configure a dedicated control box rack. There are two independent generators placed on the control box rack. The ultrasonic power cord is 3 meters long.
After-sales服务sevre	Transport
After-sales服务sevre	The equipment is warranted for one year and maintained for life.

Product Tags:

Precision Industrial Cleaning And Drying Production Line

Customized Industrial Cleaning And Drying Production Line

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